Project Details
Client
Mulleady's
Customer Type
Waste Recycler
Location
Ireland
Material
Paper and Plastic Bottles
Model
CKTR121
The Challenge
Mulleady’s was operating an ageing twin ram baler that struggled to keep up with growing volumes of recyclables.
The plant needed a more efficient, reliable solution that could handle diverse materials consistently, improve bale quality, and streamline daily operations.
01
Mulleady’s challenged CK International to design and deliver a cutting-edge replacement for their aging twin ram baler. They needed a solution capable of achieving impressive throughput rates of up to 10 tonnes per hour for fibre and 7 tonnes per hour for plastics, ensuring efficient and reliable performance.
A key requirement was integrating a pre-press compaction system, like the one in their existing baler, to maintain the high-quality baling of cardboard and plastic bottles. CK International was tasked with meeting these demanding specifications while delivering a machine tailored to their operational needs.
10 T
per hour throughput achievable
160 T
Compaction Force
850KG
Approx bale weights
Different Materials
Cardboard
PET
HDPE
Plastics
Aluminium Cans
Paper
Bulk Bags
Shredded Paper
The Solution
01
Twin-Ram
We analysed the required throughputs and bale densities and conducted a cost-of-life analysis to demonstrate the running costs and savings of using a CK Twin Ram Baler. Together, we decided on a machine that produces bales with dimensions of 1.1m x 1.1m x 1.4m, which would increase throughput and reduce electricity consumption. Additionally, we provided specific platforms and hoppers to integrate with their current MRF plant.
02
Customised Solution
We designed a baler capable of producing bales with dimensions of 1.1m x 1.1m x 1.4m, optimising load weight and transportation efficiency. By Incorporating a pre-press compaction system, it ensured continuity in their baling process for fibre and plastics.
03
Bespoke Integration
Developed customised platforms and hoppers to integrate seamlessly with the existing MRF plant, ensuring minimal disruption during installation and enhanced operational flow.
The Benefits
Improved Throughput
The CKTR121 achieves a processing capacity of 10 tonnes per hour, meeting Mulleady’s requirements and ensuring reliable performance.
Accurate up-to-date information
They opted to use the cloud-based CK Baler Performance Monitoring system. The customer can now alter the bale dimensions at the push of a button. They also have the capability of viewing the baler’s performance. It allows the plant manager to view how many bales have been processed on a daily, monthly or annual basis and highlights any downtime in the machine. This data is available on a web browser or mobile phone.
Opperational Efficiency
The tailored design allowed for seamless integration, reducing downtime and improving overall productivity.
How Our Solutions Make a Difference
CK took the time to understand our requirements, from throughput targets to integrating with our existing MRF plant. We are delighted with the performance, reliability, and long-term value of the new baler. CK International’s expertise and professionalism made the entire process smooth and efficient. We wouldn’t hesitate to recommend them for any waste management solution.
Partnering with Mulleady’s on their baler upgrade was a fantastic opportunity to deliver a tailored solution. By understanding their needs for high throughput, cost efficiency, and seamless integration, we provided a CK Twin Ram Baler that exceeded expectations. The customised machine, with bespoke platforms and hoppers, has improved their efficiency and reduced energy costs. We’re proud to have supported Mulleady’s in achieving their operational goals